Automation Cell Description
The Plus-K60 Automation system by Methods is an easy to use pre-engineered robotic automation system for the medium bed ADV Fanuc RoboDrill with a DTT 5 axis table. This system is designed for minimal to no setups making it ideal to automatically process a mixture of mid to low volume jobs. The heart of this innovative system are the extended tool storage racks for holding extra tools and the Rotary Storage Carousel designed to both store workpieces carriers in conjunction with the Fanuc Robot to unload and load tools and workpiece carriers into and out of the machine. The system comes with four toolholder racks adding 44 tool positions to the RoboDrill for a total of 65 tools and 5 rows of pallet/part receivers adding 60 holding positions for parts.Specifications
Max weight of part and part holder (vise): 12 lbs. (5.5kg)
Pallet size 6.3” (160mm) x 4” (100mm) x 4.7” (120mm)
Outside Dimensions of Plus-K60 Unit: Length: 67”(1700mm) x Width: 30” (760mm)w x Height: 83” (2100H)
Unit Weight 1200lbs (550kg)
Tool Storage Rack, 4 rows of 11 tool holders, (44 tools) comes standard
Part/Part Carrier Storage with the Rotary Storage Carousel, 5 rows of 12 for a total of 60 part positions.
Workpiece/ Workpiece carrier Zero Point Clamping System: Clamping System: Quick Point 52/ Quick Loc 52
NOTE: Please refer to the “Plus-K60 Description document for additional information on the Methods RoboDrill Plus-K60 system.
Fanuc α-D21MiB 5ADV with 24,000 RPM Haberle Plus K60
65 Tools and 60 Pallets (77mm x 102mm)
Fanuc 31i-B5 CNC Control
HWR Workholding Package – Plus K/K60 Ready
Renishaw RMP 400 & RTS TS 27R Tool Probe
Hennig Left Side Discharge Chip Conveyor, Cyclone Filtration, Scrapper Type
MistBuster 850 Mist Collection
Spindle Air Blow for Chips
MMT High Pressure Coolant System
1000 PSI Coolant Thru Spindle, Tank Mounted
Coolant Level Float Switch
Methods RoboDrill Plus-K60 Automation System w/ DTT 5 Axis Table
Fanuc α-D21MiB 5ADV Machine Mfg 2019 / Installed 2020
System New Cost just under $500k
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